Chen Biyao

Chen Biyao

Chen Biyao is a Battery Cell Design & Manufacturing Engineer specialising in cylindrical, prismatic, and pouch cell formats. Her work covers cell dimensions, internal structural design, manufacturing processes, quality control, and the practical selection of cell form factors for battery products.

Second-Life EV Battery Procurement Guide: Cell Format Selection, SOH Grading, and Reconfiguration Standards

TL;DR Retired EV power batteries entering second-life applications retain 70–80% of initial capacity, and when properly screened and reconfigured, they can reduce initial storage system investment costs by 20–30% compared to new-cell systems. For buyers procuring battery packs or modules…

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US Battery Recycling Patent Landscape: IP Risk Guide for BESS Buyers Sourcing from China

TL;DR A patent landscape analysis of 503 US battery recycling filings — consolidated into 390 patent families — reveals that mature hydrometallurgical process patents are already held by US and Japanese applicants, creating measurable infringement exposure for Chinese manufacturers entering…

Read article →US Battery Recycling Patent Landscape: IP Risk Guide for BESS Buyers Sourcing from China

Battery Cell Format Selection Guide: Cylindrical, Prismatic, and Pouch Procurement Parameters

TL;DR Cylindrical, prismatic, and pouch cell formats differ fundamentally in volumetric energy density, thermal management complexity, and pack assembly cost — and current field evaluation data shows that format mismatches account for a disproportionate share of early-stage pack redesign costs.…

Read article →Battery Cell Format Selection Guide: Cylindrical, Prismatic, and Pouch Procurement Parameters

Battery Cell Format Selection Guide: Cylindrical vs Prismatic vs Pouch

TL;DR Battery cell format selection directly determines pack volumetric efficiency, thermal management complexity, and long-term cycle stability — cylindrical, prismatic, and pouch formats each carry distinct mechanical and electrochemical tradeoffs that propagate through every downstream design decision. Buyers who default…

Read article →Battery Cell Format Selection Guide: Cylindrical vs Prismatic vs Pouch

Battery Cell Format Selection Guide: Cylindrical vs Prismatic vs Pouch for Compact BESS

TL;DR Cell format selection directly determines pack-level energy density, mechanical integration constraints, and long-term cycle performance — and the wrong choice at the design stage costs significantly more to correct after tooling is committed. For buyers sourcing cylindrical, prismatic, or…

Read article →Battery Cell Format Selection Guide: Cylindrical vs Prismatic vs Pouch for Compact BESS

Cell Format Dimensional Tolerances and BMS Temperature Sensor Accuracy: A Procurement Engineering Guide

TL;DR Battery cell dimensional tolerances directly determine how consistently sensors and measurement components can be positioned within a pack assembly — and field data from CFD-based thermal modeling shows that a positional offset as small as 0.16 m increments can…

Read article →Cell Format Dimensional Tolerances and BMS Temperature Sensor Accuracy: A Procurement Engineering Guide

Cylindrical, Prismatic, and Pouch Cell Formats: Dimensional Specifications and Procurement Guide for BESS Buyers

TL;DR Cell format selection directly determines whether your pack design can hit target energy density, pass vibration certification, and be sourced reliably at volume — cylindrical, prismatic, and pouch cells each carry fundamentally different mechanical and thermal trade-offs that no…

Read article →Cylindrical, Prismatic, and Pouch Cell Formats: Dimensional Specifications and Procurement Guide for BESS Buyers

Selective Lithium Recovery from Spent LFP Cathode Material: Process Parameters, Selectivity Data, and Supplier Qualification Guide

TL;DR Under optimized acetic acid leaching conditions (40 °C, 30 min, 2 mol·L⁻¹ acetic acid, 10 mL·g⁻¹ liquid-to-solid ratio), spent LFP cathode material yields a maximum Li extraction rate of 89.59%, while Fe leaching stays below 1% throughout — a…

Read article →Selective Lithium Recovery from Spent LFP Cathode Material: Process Parameters, Selectivity Data, and Supplier Qualification Guide

Cell Format Selection Guide: Dimensional Tolerances, Thermal Path Engineering, and Pack Integration

TL;DR Thermal simulation of a sheathed thermocouple designed for 850°C ethylene cracking service confirms that a properly engineered multi-material protection system keeps the instrument head at approximately 50°C — within safe operating range for electronics — while the sensing tip…

Read article →Cell Format Selection Guide: Dimensional Tolerances, Thermal Path Engineering, and Pack Integration